The horizontal baler stands as a cornerstone equipment within the waste management and recycling sector. Its work principle involves using hydraulic power to compress materials. When materials are fed into the baler, a hydraulic cylinder exerts immense pressure, gradually squeezing the materials together. As the pressure builds up, the materials are compacted into tightly packed bales.

 

Engineered to compress an array of materials, including cardboard, paper, plastics, and even metals, into tightly packed bales, it dramatically diminishes waste volume. This reduction enhances the efficiency and cost-effectiveness of both storage and transportation processes.

 

A primary benefit of horizontal balers lies in their remarkable versatility. They are capable of processing a diverse spectrum of materials, effortlessly adjusting to varying sizes and shapes. This adaptability renders them suitable for a multitude of industries, spanning from manufacturing to retail operations.

 

Furthermore, horizontal balers are renowned for their impressive compression ratios, guaranteeing that the bales they produce are both dense and stable. This not only conserves valuable space but also significantly reduces the likelihood of bales disintegrating during handling and transportation.

 

After each day's work is completed, it's the best time for maintenance:

 

Thorough Cleaning:

Remove any remaining paper scraps and debris from the hopper.

Clean dust and oil from the pusher head, compression chamber, and bale outlet.

Clean the equipment surface, keeping it clean overall.

 

Inspect Key Components:

 

Blades and Seals:

Check the sealing strips on the compression chamber door for damage. Replace any damaged strips immediately to prevent leakage. Check the sharpness of the cutter.

 

Chain/Wire Rope:

 For equipment using chains or wire ropes for threading, check their wear and tension, and add appropriate amounts of lubricating oil.

 

Lubrication:

Add the specified grease or lubricating oil to all lubrication points (such as guide rails, sliders, bearing housings, etc.) according to the equipment manual.

 

Hydraulic System:

After shutting down, check again for any leaks.

Clean the area around the oil tank filler neck to prevent impurities from entering.

 

In essence, the horizontal baler assumes a critical role in contemporary waste management strategies. Its efficiency, adaptability, and superior compression abilities render it an indispensable tool for businesses seeking to optimize their waste disposal and recycling workflows.

Metal balers are essential equipment in the metal recycling and processing industries. Their maintenance is directly related to their service life, cutting efficiency, and production safety.

 

Daily Maintenance (Before and After Each Shift)

This is the most basic and crucial maintenance, performed by the operator.

 

1. Pre-Startup Inspection:

Lubrication Check: Check all lubrication points (such as the master cylinder, door hinges, and slide rails) for sufficient lubricant/grease.

 

Hydraulic System Check: Check that the hydraulic oil level is within the specified range and inspect the oil tank, oil lines, and joints for leaks.

 

Electrical System Check: Check for damaged or loose wiring and that the emergency stop button is functioning.

 

Fasteners Check: Quickly check for loose bolts and nuts in critical locations.

 

Cleaning the Material Bin: Ensure that the baling chamber is free of debris or debris from the previous shift, especially metal that could prevent the door from closing.

 

2. Observation During Operation:

Abnormal Noise and Vibration: Pay attention to any unusual noise or excessive vibration during operation.

 

Oil Temperature Monitoring: Observe whether the hydraulic oil temperature rises abnormally (usually should not exceed 60-70°C).

 

Operation Smoothness: Observe whether each cylinder operates smoothly and whether there is any creeping.

 

Pressure Gauge Reading: Note whether the system operating pressure is normal and whether there are any excessive fluctuations.

 

3. Post-Shutdown Maintenance:

Thorough Cleaning: Clean dust, oil, and metal debris from the equipment surface. Focus on cleaning the packaging chamber, pusher head, and door cover seal contact surfaces.

 

Draining: If the system is air-cooled, check and drain condensate from the air filter.

Understanding the Core Components of a Metal Shredder

 

A metal shredder is more than just a machine; it's a system. Here are its core components:

 

1. Main Unit:

 

Cutter Shaft: Single, dual, or quadruple shaft? Dual shafts are most common, processing metal by shearing and tearing.

 

Blades:Material (usually alloy steel), shape, number, and repairability. Blades are consumable parts, so their quality and durability are crucial.

 

Housing: Heavy-duty steel structure ensuring stable operation under high loads.

 

Power System:Typically an electric motor (electric) or diesel engine (for mobile or non-electric areas).

 

2. Feeding System:

 

Conveyor:Belt conveyor or chain conveyor for automatic, uniform feeding.

 

Feeding Method: Manual feeding, conveyor feeding, or steel grabber feeding.

 

3. Discharge System:

 

Conveyor: Transports the shredded material away.

 

Magnetic Separator (Optional but Important):Used to separate metallic and non-metallic impurities.

 

Dust Collection System (Environmental Requirements): Collects dust generated during the shredding process, meeting environmental standards.

 

4. Control System:

 

PLC Control: High degree of automation, capable of monitoring load, setting automatic reverse (anti-jamming), and fault alarms.

 

Electrical Cabinet: Core control unit.

 

Container shears are heavy-duty industrial equipment primarily used to compress and shear various metal scraps (such as steel sections, plates, auto bodies, and lightweight materials) into high-density "blocks" for easier transportation, storage, and improved smelting efficiency.

Before starting work each day, the following checks must be performed:

 

1. Cleaning and Visual Inspection

 

Remove debris: Remove dust, oil, metal shavings, and other debris from the equipment surface, around the blades, and the feed chute. Keeping the equipment clean prevents debris from affecting cutting accuracy and damaging the equipment.

 

Visual Inspection: Visually inspect all parts of the equipment for obvious damage, cracks, or deformation.

 

2. Lubrication Check

 

Check Oil Level: Check that the hydraulic oil level in the hydraulic system is within the range specified on the oil level gauge. If the oil level is too low, add hydraulic oil of the same grade immediately.

 

Check Lubrication Points: Add an appropriate amount of grease or lubricating oil to all lubrication points specified in the equipment manual (such as slide rails, bearing seats, pins, etc.). Ensure that moving parts are well lubricated.

 

3. Fastener Inspection

 

Check Critical Bolts: Focus on checking the tightness of critical parts such as anchor bolts, blade fixing bolts, and hydraulic line joints to ensure there is no looseness. Looseness can lead to increased vibration, increased noise, and even accidents.

 

4. Electrical System Inspection

 

Inspect Wiring: Visually inspect cables and wires for damage, aging, or exposed wires.

 

Inspect Operating Buttons: Test the sensitivity and reliability of all operating buttons (such as start, stop, up, down). The emergency stop button must function effectively.

 

5. Blade Inspection

 

Inspect Blade Edges: Check the sharpness of the upper and lower blades, ensuring there are no chips, curled edges, or severe wear. Dull blades will reduce shearing quality and increase equipment load.

 

6. No-Load Trial Run

 

Before starting formal work, start the equipment and perform several no-load shearing cycles. Listen to the equipment's operating sound to ensure it is normal, and observe the hydraulic system for any abnormal vibrations or leaks. Work can only begin after confirming everything is normal.

Are you looking for a device that can efficiently and accurately detect micro-leaks in high-precision products such as ceramic components? Then, the Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector is definitely your best choice!

This device utilizes advanced helium mass spectrometry technology, using helium as a tracer gas, to achieve highly sensitive, fast, and accurate leak detection. Meanwhile, its multi-station design (each station can test four products simultaneously) greatly enhances detection efficiency, helping enterprises quickly complete large-batch product testing tasks.

Whether it's ceramic housings, relay ceramic housings, or other seals that require high airtightness, this device can easily handle them all, providing solid guarantees for product quality. Efficient, accurate, and reliable, the Ceramic Component Multi-Station Helium Mass Spectrometer Leak Detector has become the preferred airtightness testing equipment in many industries.

In the realm of modern industrial production, the airtightness testing of products is of paramount importance as it directly impacts the performance, reliability, and lifespan of the products. Today, we are excited to introduce to you an outstanding ceramic component multi-station helium mass spectrometer leak detector for airtightness testing equipment that will provide robust support for your production quality control.

1. High-Efficiency and Precision Detection for Enhanced Productivity

This device is controlled by a touch screen and buttons, featuring two stations. Each station is capable of simultaneously testing four products. By utilizing helium as a tracer gas and mass spectrometry technology, it achieves highly sensitive, rapid, and accurate leak detection. With a minimum detectable leak rate as low as 5X10 - 11Pa·m³/s and a response time of no more than 0.3s, along with a detection speed of over 500 pieces per hour, it can efficiently complete the testing of a large number of products in a short time, significantly enhancing your production efficiency.

2. Wide Range of Applications to Meet Diverse Needs

The equipment finds extensive applications in numerous industries such as power electronics, automobile manufacturing, air conditioning and refrigeration. It is used to detect the airtightness of various products like relays and ceramic shells. Whether it is the ceramic shell, a crucial component of many high-precision equipment and instruments whose airtightness directly affects the equipment's performance and reliability, or the relay ceramic housing, an important part in the production of DC high voltage contactors with complex internal structures, diverse materials, and a required leakage rate reaching the 10E - 13 order of magnitude, as well as a variety of other seals requiring high airtightness, it can accurately detect and ensure the quality of different products across various industries.

3. Stable and Reliable Performance for Long-Term Use

The technical parameters of the equipment showcase its excellent performance. It has a start-up time of no more than 100s, a maximum pressure of 2000Pa, a power supply voltage of AC220V±10%/50Hz, and can operate within a working environment temperature range of 5~40℃. Its compact size of 120012001600mm is designed reasonably. The structural design is ingenious. It adopts a multi-station design, with each station able to test eight products simultaneously. The sealing component consists of a transition screw and a sealing joint, which forms a sealing cell by adjusting the matching gap to ensure that the product to be detected can achieve the initial sealing effect when inserted. The support structure is welded into one piece through a high-temperature vacuum brazing process, providing reliable support and sealing connections, guaranteeing the long-term stable operation of the equipment.

4. Worry-Free After-Sales Service for Peace of Mind

We offer a usually one-year warranty period for this device. During the warranty period, if the equipment fails due to non-human factors, the manufacturer will be responsible for free repair or replacement of parts, allowing you to use it without any concerns.

During the operation, simply ensure that the workpiece is placed correctly to prevent damage to the equipment or any impact on the test results. Regularly check and maintain the equipment to ensure its normal operation, and follow the safe operation procedures to avoid accidents. If you are still troubled by product airtightness testing, this ceramic component multi-station helium mass spectrometer leak detector for airtightness testing equipment is definitely your best choice. It will become your powerful assistant in enhancing product quality and strengthening enterprise competitiveness!

In the world of manufacturing and metalworking, finding the right equipment can be a game-changer. Today, I'm excited to introduce you to our remarkable hairpin type pipe bender, a true marvel of engineering that combines high efficiency, ease of operation, dependability, and excellent adaptability.

 

Unmatched Efficiency for Optimal Productivity

Our hairpin type pipe bender is powered by an AC servo motor NC system, ensuring precise feeding and consistent pipe lengths. Paired with clamping hydraulic and bending mechanisms, it delivers stable performance and accurate bending angles. This means you can achieve high-quality results in less time, boosting your overall productivity.

 

User-Friendly Operation for Seamless Workflow

Say goodbye to complex operations! Our pipe bender is equipped with a PLC control system and a touch screen for easy parameter setting. The intuitive interface makes it a breeze to operate, even for those with limited experience. With just one switch, you can complete the entire operation, streamlining your workflow and reducing the learning curve.

 

Rock-Solid Dependability You Can Trust

We understand the importance of reliability in your production process. That's why our hairpin type pipe bender is built with imported components and features a perfect protecting function. This ensures long-lasting performance and minimizes the risk of breakdowns, giving you peace of mind and saving you time and money on repairs.

 

Exceptional Adaptability to Meet Your Diverse Needs

Whether you're working with stainless steel, carbon steel, copper, aluminum, or other common metal pipes, our pipe bender has got you covered. It can handle different pipe materials with ease, and you can change the bending dies to meet various requirements. This versatility makes it a valuable asset for any manufacturing or metalworking operation.

 

Impressive Technical Specifications for Superior Performance

Check out these amazing technical specifications:

Model	HH-CU-1035	HH-CU-1037
Use copper pipe specifications	Φ7（Wall thickness 0.25 - 0.5mm） Φ9.52（Wall thickness 0.25 - 0.5mm）	Φ7（Wall thickness 0.25 - 0.5mm） Φ9.52（Wall thickness 0.25 - 0.5mm）
Bending center distance	Φ7(15.88 - 22mm) Φ9.52（19.05 - 25.4mm）	Φ7(15.88 - 22mm) Φ9.52（19.05 - 25.4mm）
Bending length	300 - 1300mm	300 - 2500mm
Number of bent copper tubes	5 roots	7 roots
U-Shaped center distance accuracy	±0.1mm	±0.1mm
Ellipticity of bend	<15%	<15%
Bend part thinning rate	<35%	<35%
Long U tube length accuracy	±0.8mm	±0.8mm
Length accuracy of both ends of U-tube	1.0mm	1.0mm
Control method	Manual, inching, automatic	Manual, inching, automatic
Straightness	≤3mm	≤3mm
Cutting edge rate	10%	10%
Working voltage	AC380V	AC380V
Air pressure range	0.3 - 0.5Mpa	0.5 - 0.7Mpa

These specifications guarantee precision and quality in every bend, making our pipe bender the top choice for your bending needs.

 

Comprehensive After-Sales Service for Your Peace of Mind

We don't just sell you a product; we offer a complete solution. Our after-sales service includes equipment installation and commissioning, operation training, free repair and maintenance during the warranty period, and long-term technical support. Even after the warranty expires, we'll still be there for you with affordable repair services and spare parts supply.

 

In conclusion, if you're looking for a hairpin type pipe bender that offers top-notch performance, ease of use, and reliable after-sales support, look no further. Our product is the perfect choice for you. Don't miss out on this opportunity to enhance your production capabilities and take your business to the next level. Contact us today to learn more and place your order!

In the modern refrigeration equipment manufacturing sector, the Dual-System Refrigerant Filling Machine has emerged as a top choice for numerous producers due to its outstanding performance and efficient filling capacity. Designed specifically for large-scale continuous production, this equipment adopts an intelligent modular design concept, ensuring high precision and rapid cycle times, ideal for fast quantitative filling of production line equipment.

The Dual-System Refrigerant Filling Machine is equipped with strict vacuum detection and leakage detection functions. The fully automatic filling operation not only enhances filling quality but also significantly boosts production efficiency. For refrigeration products produced on mixed lines, this machine offers up to 100 channels, allowing different filling doses to be set according to requirements. Additionally, the humanized barcode reader simplifies operations, enabling users to automatically fill the refrigerant type by scanning the barcode.

In terms of safety, this equipment fully complies with various international standards, including ASME B31.3, ISO 9001, EN 378, etc., ensuring safety and quality throughout the production process. Moreover, the equipment boasts self-monitoring and fault diagnosis functions, aiding users in early detection and resolution of issues.

In summary, the Dual-System Refrigerant Filling Machine, with its efficient, precise, and safe characteristics, offers a novel filling solution for the refrigeration equipment manufacturing industry. Whether for large home appliance manufacturers or specialized refrigeration equipment producers, this machine meets production demands, helping to enhance product quality and production efficiency.

 

 

 

 

 

 

With the rapid development of the electric vehicle industry, the sealing performance requirements for electric vehicle direct cooling plates are becoming increasingly stringent. To meet this demand, we have launched the electric vehicle direct cooling plate helium inspection equipment. This equipment adopts advanced helium mass spectrometry leak detection technology, which can quickly and accurately detect tiny leaks in direct cooling plates, ensuring that their quality and performance meet the requirements of electric vehicles.

 

The equipment boasts high precision, efficient detection speed, a high degree of automation, and wide applicability. It is easy to operate, with simple settings and operations required to complete the detection process, greatly reducing the error and labor intensity of manual operation. Meanwhile, it is suitable for detecting various types and specifications of electric vehicle direct cooling plates, demonstrating good versatility.

 

In addition, we provide professional after-sales services, including equipment installation and commissioning, technical training, maintenance, and technical support, to ensure users can correctly use and maintain the equipment and promptly resolve any issues encountered during use.

 

The electric vehicle direct cooling plate helium inspection equipment is an indispensable high-precision detection tool in the electric vehicle industry, providing important guarantees for the safe and reliable operation of electric vehicles.